thyssenkrupp polysius crusher

Crushing Technologies

Unleash the power of exceptional service and reliable durability

There are many options for updating existing crushing systems to the latest technical standard – no matter if it's a thyssenkrupp Polysius or third-party crusher. Whether it's the optimization of operating conditions, adaptation to changed operating states, state-of-the-art automation or geographical relocation, we always offer you a complete solution.

 From inspections and maintenance to cutting-edge OEM spare parts, we enhance your competitiveness. Our highly qualified service staff works hand in hand with you, providing the best solutions. With our global network and digital service solutions, we are always by your side, anytime and anywhere.

 With over 160 years of expertise as an OEM and EPC provider, we are your trusted partner, delivering tailored, innovative solutions and support. With 20 service offices in 18 countries and 5 service centers worldwide, we provide quick and reliable assistance to our customers across the globe.

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Our solutions for the hardest job. When it comes to the crunch, crushing systems from thyssenkrupp Polysius offer the ultimate in performance, reliability and cost-effectiveness. With us as your partner, you can expect the optimum customized solution for even the most demanding of jobs.

Increased efficiency

Our crushing technology is designed to increase the efficiency and productivity of your plants. The machines are able to handle large volumes of material, allowing you to process more in less time. So you can increase your overall production and achieve even better results

Reduced downtime

The proven durability and longevity reduce the need for costly repairs and maintenance. This means less downtime for your business and more time to produce the materials you need. When maintenance is required, the simple, straightforward design makes it easy to carry out.

Tailor-made solutions

We understand that every installation and application is unique. That’s why we offer tailor-made solutions for your specific needs. We work closely with our customers to understand their specific requirements and design equipment to meet those.
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Customized solutions for most economic operation and optimal results.

Discover additional information about our crushers here

The benefits of our system are numerous:

  • high throughput

  • low costs

  • minimum maintenance

  • ease of operation

  • maximum reliability

We act on your specific requirements and adapt our systems to suit the material to be crushed and the product size required, optimizing proven technology according to your specifications.

References

Dangote in Nigeria gets modified roll bodies for primary roll crusher

The African cement producer Dangote was looking for a solution to simplify maintenance of the crushing rolls, which are designed as a tubular structure. To compensate for wear on a crusher, both rotors previously had to be welded on at great expense for up to 3 weeks. To do this, the entire upper part of the crusher had to be dismantled in advance, which was time-consuming and costly. The crusher segment design from thyssenkrupp Polysius now makes it easy to replace the crusher segments. The reconditioning of the worn crushing segments can then be carried out cost-effectively in the plant's own workshop.

First new generation mammut® rotor for Lafarge

An extensive modernization of the EPC-based mobile crushing plant was exactly what the cement manufacturer Lafarge was looking for – and with the new mammut® rotor, thyssenkrupp Polysius had the right solutions at hand. The mammut® rotor was the main component of the supply. In addition, it included all add-on parts such as bearings, hammers, hammer axles and V-belt pulley. The new rotor takes the well-known and proven system to a new level and optimizes service life at low costs

Second titan® double-shaft hammer crusher for Semen Bima

After the successful delivery and installation of an titan® double-shaft hammer crusher to Semen Bima, the Indonesian cement producer has decided on another crusher of this series. The additional crusher ensures the supply of High Grade Limestone to the cement plant in the coming years. As it will be necessary to move the crusher in the future, Semen Bima has opted for a semi-mobile design of the crushing plant. The plant capacity is 1000 t/h with a product grain size of 50 mm. The detail engineering of the semi-mobile crushing plant is a close cooperation between our locations in Beckum, Hanoi and Pune.

thyssenkrupp Polysius crusher power at Yamama sites

Since 1976, we have repeatedly been able to supply Yamama Cement Company with our mobile crushing plants. For the new site, Yamama Cement Co. has opted for the economical concept of fully mobile crushing plants from thyssenkrupp Polysius again to supply the two 10,000 tpd production lines. Each production line will be supplied with a fully mobile crushing plant designed to meet specific customer requirements, each with a throughput capacity of 1800 tph. Equipped with a type PB250/250-CR impact crusher at its heart and an electro/hydraulically driven wheeled undercarriage, each plant can follow the fast-moving quarry operation within a short time. Travel distances and the number of trucks can thus be optimized to the greatest possible extent, thus also reducing CO2 emissions. At the new Yamama Cement Co. site, not only two of our mobile crushers are used, but also three stationary impact crushers for additives, two jaw crushers for iron ore and one roller crusher for clinker.

Upgrade your crushing operation with thyssenkrupp Polysius and see the benefits for yourself.

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Our Crusher Portfolio

The TITAN® Double-Shaft Hammer Crusher is used for crushing medium-hard rock. For wet limestone, wet marl, clay, chalk, gypsum and similar raw materials.

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The mammut® crusher is uncomplicated and compact in design, rugged in its construction, extremely powerful and completely safe in operation and with a minimum maintenance requirement: Over the years, secured for itself a firm place in the cement, limestone and gypsum industry.

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The thyssenkrupp Impact Crusher produces a single stage perfect feed material for a vertical roller mill. They crush medium-hard to hard material.

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Double-Roll-Crushers are used for the crushing or medium-hard rock as well as for sticky and soft materials, i.e. clay, marl, limestone and similar raw materials. Sticky and soft materials are reliably crushed in 2 or 3 stages down to the required product size.

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The RollSizer are capable of crushing medium-hard rock as well as sticky and soft material such as coal, clay, marl, limestone and similar raw materials. The material is crushed by shear- and tensile forces generated by high rotor torques at a low circumferential speed. Due to the arrangement of the crushing tools the fines in the feed can pass through the crushing rolls similar to a roller screen without being crushed.

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Appron feeders sturdy design has stood the test of time even under the harshest conditions in applications from cement production. They are used to feed a range of crushers with lumps of "run-of-the-mill" material up to two meters in size or as dosing systems for downstream drying and/or grinding processes.

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Our jaw crushers are mainly desgined to crush medium-hard to very hard materials. They are used in mines and quarries as primary crushers to crush blasted rockpile in preparation for finish crushing or conveying.

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The roller screen wobbler is designed for the classification of coarse, wet, sticky and lumpy material. Our roller screen wobbler fits to various feed materials, for example rock, limestone, marl, mineral coal, lignite etc.

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Mobile thyssenkrupp crushing plants are in operation all around the world.
Mobile crushing plants make it possible to crush minerals directly at the site of extraction and synchronize to the rate of mining advance, into sizes ready for conveyor transport of the crushed material from the mining face to the processing plant.

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