pyroprocessing technologies

Pyroprocessing Technologies

From the preheater to the clinker conveyor: Today, the industry’s requirements regarding quality, maximum performance, minimum costs and low emission rates are more decisive than ever for the competitive situation.

And that is the reason why

  • robust and reliable construction

  • low resource consumption

  • high operating reliability

  • low operating and capital costs and

  • process-integrated emission reduction concepts

are the most important factors in the success of thyssenkrupp Polysius clinker manufacturing systems.

While meeting the range of requirements imposed on the burning system, the plant supplier has the crucial task of optimising the overall pyroprocessing concept by combining high-performance individual machines.

Polysius Pyroprocessing Technology product portfolio

polytrack® eco

The polytrack® eco by thyssenkrupp Polysius is the next-generation clinker cooler, combining high energy efficiency with low maintenance. Its advanced design ensures optimal cooling performance while supporting sustainable cement production.

prepol® SC

The prepol® SC is an add-on for the prepol® precalciner. It opens a new dimension in combustion: New sorts of wastes can be utilized resulting in a new level of fuel-cost savings.

dopol®

In the case of the cement industry, today's requirement profile for the manufacturing process is directed at high production capacities with low operating and capital expenditure. For every requirement an optimally customised DOPOL concept.

polguide Kiln Drive System

Rotary kilns can be equipped with our POLGUIDE drive system independently of the number of supporting roller stands. This drive type is a modern girth gear and pinion drive in which the girth gear and the pinion always have the same clearance, both in radial and in longitudinal direction. This assures optimum meshing of the teeth, no matter what operating state occurs.

polro® 2-support kiln

The POLRO rotary kiln has a statically determined support configuration on only two roller stations and has a direct drive system. The kiln shell with its splined tyres rotates on self-aligning rollers, which automatically adjust themselves to the momentary running conditions.

3-support kiln

Variable-speed electromechanical drive systems with planetary gearbox, splined tyres, pneumatic inlet and outlet seals, air-cooled inlet trough, hydraulic axial thrust system etc. are proven components of both the 2-support kiln and the 3-support kiln. If the length to diameter ratio exceeds 15, it is best to support the rotary kiln on three roller stations.

polflame®

The polflame® burner is an innovative clinkering zone burner to reduce fuel as a cost factor in your cement plant – by utilizing alternative fuels instead of fossil fuels.