Digital & Automation Portfolio

Products:

• Drone Services

  Our drone service has to offer the following: Rone data collection, quarry - landscape - topography, plant inspection by drone and plant inspection with RGB and thermal camera.

Products:

• PlantScan 3D

  PlantScan 3D opens up completely new possibilities for you: existing buildings and process systems are recorded three-dimensionally by means of a laser scanner. This means that space coordinates accurate to the millimetre are available for new building work and conversions, allowing two-dimensional plans and three-dimensional models to be created. PlantScan 3D is also used for wear analysis of crushers and high-pressure grinding rolls. With this application, maintenance work can be planned better, and service lives can be optimised.

Products:

• polscan®

  polscan® is a highly accurate optoelectronic measuring method that can measurerotary kilns quickly and precisely during operation. It allows us to reliably diagnose vertical and horizontal deviations of the rotary kiln axis, as well as the deformation, eccentricity and ovality of the kiln shell. Availability of the rotary kiln is therefore significantly higher, because damage is detected early.

Products:

• Motion Magnification Software

  Identification of machine movements that cannot be seen by human eyes and that by means of ordinary video recordings such as mobile phone videos

Products:

• PSPN

  Save time with your spare parts management, and find the appropriate spare parts for your plant in next to no time with our Professional Spare Parts Navigator (PSPN). With our electronic catalogue, we provide a tool that enables you to find the right parts to meet your needs. Apart from precise descriptions, the PSPN provides clear product-specific drawings. Particularly complex spare parts will even be shown as a 3-D animation.

Products:

• SoundCam

  Camera that generates acoustic images

Products:

• 3D-Printing

  For demonstration purposes, we can provide 3D models of machines and plant parts.

Products:

• Real Time Optimization

  Real Time Optimization is the state of the art solution to achieve the highest machine performance while reducing the necessary operater interactions.

  An optimization strategy is developed using AI-based models for physical properties of the individual machine. The models are continuiesly trained to adapt the strategy to changing on-site conditions automatically.

Products:

• Dashboard

  Dashboards allow the customer to get an overview of their plants performance from anywhere in the world. Long time data access enable the customer to determine changes in the operation.

• Reporting

  Machine specific reports will be generated for the customer to get an overview of the most important KPIs as well as deep insights into changes of operating conditions.

  In case of unusal machine performance polysius specialists will give additional advice to rectify any underlaying problems.

Products:

• Gear Box Monitoring

  The Condition Monitoring System is an automated system developed to detect imminent malfunctions and damages on certain equipment by high frequency data monitoring and automatic data evaluation. It monitors the gears and the bearing of the gearbox with high frequencies. In case of possible failures, the system generates failure information automatically.

  In addition, process data are submitted and can be evaluated by our domain experts. This will lead to a better remote service support. Root cause analysis will be possible and recommendations can be given.

• Radar Based Hot Cyclon Monitoring

  Based on the stringent government regulations for radioactive gamma-sources, radar-based level measurement emerged as a viable alternative. Radar technology allows an efficient and dependable congestion detection in preheater cyclones, enabling swift action upon detection. This early intervention prevents critical incidents and production losses, ensuring a smooth operational process.

• Kiln tyre temperature monitoring

  During heating up the kiln, the kiln shell will heat up quicker than the kiln tyre. Therefore, a slow heating up procedure is mandatory.

  Different temperatures between kiln shell and kiln tire can lead to high tensions and maybe to cracks in shell and tyre.

  To avoid this phenome, the temperatures are monitored. In case of quick increase of temperature difference an alarm is created to enable the operator to react accordingly.

• Kiln slip measurement

  The kiln tire slip measurement is used to monitor the difference between kiln and tire speed. It can bes used as an indication whether the frcition is sufficient or packing plates need to be changed.

Products:

• Intelligent Production Planning

  The IPP software combines production- and storage capacities with sales and energy cost. This gives you the possibility to find your optimal production schedule. Production- and storage capacities are taken as well as the maintenance status of the machine into account.

Products:

• Advanced Mill Controller:

  The AMC is a system also analyzing data from various sources and automatically aid in the operation of the mill. The goal of the AMC is to increase the efficiency of the grinding process (increase throughput, decrease energy consumption, decrease water consumption, reduce vibration peaks, prevent shutdowns).

• Slide Gate Controller:

  The Slide Gate Controller is used to stabilize the operation of the POLYCOM high pressure grinding mill. Operating data is used to automatically adjust the slide gates to maximize througput while skew and power draw are kept in safe operating conditions.