Keep your plants up-to-date

Revamps and modernization for longer equipment and plant lifetime

Over time, the demands placed on your production plants change. In support we offer you our thyssenkrupp Polysius services in the field of revamps, modernization and renovation.

With innovative solutions, modern parts and customized upgrades we help your plants to become up-to-date. Cutting-edge process technology and modern components increase the lifetime of your plant. Thereby, our services effect individual plant components and the plant as a whole.

Our revamp and modernization projects

  • expand production capacities of your plant, ensure

  • better plant availability and

  • optimize your plants for the ideal use of possibly changing raw materials and fuels.

Maintenance costs and unplanned downtimes are reduced. With the aid of state-of-the-art technology and the modernization of your plants, we assist you to

  • reduce energy consumption and

  • meet environmental standards.

The implementation of revamps from a single source, the subsequent commissioning and the individual training of your staff with respect to the new technologies, ensures high product quality and availability for your production plant.

International Cement Review

Optimising Salonit Anhovo's crushing process
thyssenkrupp Polysius implemented a modern, alternative system - the new double-shaft hammer crusher - into an existing building to improve raw material grinding efficiency.

Our portfolio covers environmental analysis to shutdown management

We offer:

  • Engineering studies

    • Inspection & Audits

    • Environmental analyses

    • Feasibility studies

    • Studies for debottlenecking

  • Plant optimization

    • Customer-specific solutions for revamps and retrofit

    • Capacity expansion via debottlenecking

    • Efficiency enhancement through equipment modernization

    • Emission reduction

    • Improvement of plant availability

  • Solutions for automation and Lab automation to

    • Enhance your plant efficiency and

    • Improve your plant’s operating safety

We customize our services according to your requirements and offer the complete span of services from pure engineering up to complex EPCM projects. We perform basic, front-end und detail engineering in-house. Same is true for the in-house manufacturing of individual as well as key components.

Find out more about our products and services in our download area.

Service Flyer

Our service portfolio

polysius® connect

Our tools, which have been especially developed for industrial applications, enable us to provide professional remote service for the support and execution of engineering, commissioning and maintenance work. We can provide you with real-time on-site assistance for immediate troubleshooting needs, as well as for regular maintenance needs, depending on your requirements.

Spare Parts Management

We optimize your spare parts management and help you to identify the correct time to replace or overhaul components. And it´s not only about replacement - through our special wear and spare parts development, we increase the lifetime and thus the value of our products for our customers.

Field & Workshop Services

We offer local support when it comes to overhauling spare and wear parts, or when maintenance and servicing are needed. The know-how and experience of our experts makes the difference.

Training

We offer our training programms for our entire portfolio for the cement sector, for all machines and processes, from raw material to the end product.

Revamps & Outages

Over the course of time, demands change. We therefore offer custom-tailored revamp solutions for our customers’ plants and equipment to meet these changing demands.