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Polysius

Reliable Service Solutions for theAsphalt Mixing Industry

The asphalt mixing industry depends on reliable, high-performance equipment to ensure consistent production, efficient material processing and uninterrupted plant operation. From aggregate preparation and recycling processes to asphalt mixing, equipment reliability plays a critical role in maintaining productivity and operational efficiency.

With over 100 years of expertise, thyssenkrupp Polysius provides reliable and tailored solutions for the asphalt mixing industry. Our specialized services are designed to optimize equipment performance, reduce downtime and extend equipment lifetime across the entire production process.

Drawing on decades of experience in heavy industrial equipment and thermal processing systems, we provide inspections, engineering services, spare parts, repairs, reverse engineering, modernization projects and field services for asphalt mixing plants worldwide.

Our expertise includes Aggregate Dryer Drums, Recycling Drums, Stationary Crushers, Semi-Mobile Crushers and Super-Mobile Crushers used throughout asphalt production and recycling operations.

Supporting Reliable Asphalt Production

Asphalt producers face increasing pressure to maintain plant availability, maximize equipment utilization and manage operating costs. Reliable equipment performance is essential to ensuring consistent asphalt quality and efficient production.

Key Industry Trends

  • Extending the operational life of existing production assets

  • Increasing plant availability and equipment reliability

  • Reducing maintenance-related downtime

  • Modernizing aging production equipment

  • Improving recycling capabilities and resource efficiency

  • Optimizing lifecycle costs through targeted upgrades

With global experience supporting asphalt mixing operations, thyssenkrupp Polysius helps producers maintain reliable production and maximize equipment performance throughout the asset lifecycle.

Key Challenges Facing Asphalt Producers

Harsh Operating Conditions

Asphalt production equipment is exposed to abrasive materials, high temperatures and continuous operation, resulting in significant wear and maintenance requirements.

Equipment Reliability

Unplanned shutdowns can disrupt production schedules and impact profitability. Maintaining critical equipment is essential for stable plant operation.

Aging Infrastructure

Many asphalt plants continue to operate equipment that has been in service for decades. Modernization and targeted upgrades help improve reliability and extend equipment lifetime.

Increasing Recycling Requirements

The growing use of reclaimed asphalt pavement (RAP) creates additional demands on recycling and processing equipment, requiring robust and reliable systems.

Maintenance Complexity

Producers must balance regular maintenance activities with production demands, making efficient service planning critical to minimizing downtime.

Polysius® Solutions for the Asphalt Mixing Industr

Rotary Drums for Asphalt Mixing

Inspection, maintenance, repair and modernization services for rotary drums used in asphalt mixing operations, helping maintain consistent production and reliable performance.

Aggregate Dryer Drums

Inspection, maintenance and modernization services for Aggregate Dryer Drums used in asphalt mixing plants

Recycling Drums for Asphalt Production

Specialized services for recycling drums used in reclaimed asphalt processing, supporting efficient recycling operations and plant availability.

Crushers for Aggregate Preparation

Engineering services, spare parts, repairs and modernization solutions for stationary, semi-mobile and super-mobile crushing equipment used in aggregate processing.

Spare Parts & Component Services

Engineering, manufacturing and supply of replacement components for critical production equipment, including support for aging installations and multi-brand equipment.

Engineering & Reverse Engineering

Technical evaluations, redesign of obsolete components and reverse engineering solutions to extend equipment lifetime and improve maintainability.

Why Choose thyssenkrupp Polysius for Hazardous Waste Management

Inspection, maintenance and modernization services for Aggregate Dryer Drums, Recycling Drums and crushing equipment used in asphalt production.
BenefitDescription
Specialized Asphalt Industry ExpertiseExtensive experience supporting critical equipment used in asphalt production and recycling.
Expertise in Rotary Drums & CrushersProven know-how in servicing rotary drums, recycling drums and stationary, semi-mobile and super-mobile crushers.
Reduced DowntimeTailored service solutions help improve reliability and minimize production interruptions.
Extended Equipment LifetimeRepairs, upgrades and modernization measures maximize the value of existing assets.
Global Industry ExperienceSupporting asphalt producers worldwide with proven engineering and service expertise.
Lifecycle SupportComprehensive support covering inspections, spare parts, repairs, modernization projects and field services.
Case Study

Improving Reliability in an Asphalt Mixing Plant

An asphalt producer partnered with thyssenkrupp Polysius to improve equipment reliability and reduce maintenance-related downtime. Through engineering support, component replacement and targeted modernization measures, the plant improved equipment availability and extended the service life of critical production assets.

Reliable equipment performance is fundamental to efficient asphalt production. Through proactive maintenance, engineering expertise and modernization measures, operators can improve plant availability while extending equipment lifetime and reducing operating costs.

Max Mustermann

thyssenkrupp Polysius Service Expert

Frequently Asked Questions

Can Polysius support existing asphalt mixing plants?

Yes. We provide inspections, engineering services, spare parts, repairs and modernization solutions for existing installations.

What types of equipment do you support?

Our expertise includes rotary drums, recycling drums, stationary crushers, semi-mobile crushers, super-mobile crushers and related production equipment used in asphalt plants.

Do you provide spare parts for older equipment?

Yes. We support aging installations through replacement components, reverse engineering and technical redesign services.

Can existing equipment be modernized?

Yes. We offer targeted modernization and upgrade solutions designed to improve reliability, maintainability and operational performance.

Can Polysius support equipment from other manufacturers?

Yes. We offer targeted modernization and upgrade solutions designed to improve reliability, maintainability and operational performance.

Do you provide global service support?

Yes. Our service organization supports customers worldwide through engineering resources, field service specialists and spare-parts capabilities.

Supporting Asphalt Producers Worldwide

thyssenkrupp Polysius supports asphalt producers around the world with engineering services, spare parts, field support, revamps and modernization solutions. With expertise in rotary drums for asphalt mixing, recycling drums for asphalt production and stationary, semi-mobile and super-mobile crushers, we help customers improve equipment performance, reduce downtime and extend asset lifetime throughout the plant lifecycle.

Let's Discuss Your Service Requirements

Whether you are planning a modernization project, preparing for a maintenance shutdown, looking to improve equipment reliability or extend asset lifetime, our specialists are ready to support your operation.